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Volume 4 Issue 4
Aug.  2022
Article Contents

Zhang W Q, Ye H T, Feng X B, Zhou W Z, Cao K, Li M Y, Fan S F, Lu Y. 2022. Tailoring mechanical properties of PμSL 3D-printed structures via size effect. Int. J. Extrem. Manuf. 4 045201.
Citation: Zhang W Q, Ye H T, Feng X B, Zhou W Z, Cao K, Li M Y, Fan S F, Lu Y. 2022. Tailoring mechanical properties of PμSL 3D-printed structures via size effect. Int. J. Extrem. Manuf. 045201.

Tailoring mechanical properties of PμSL 3D-printed structures via size effect


doi: 10.1088/2631-7990/ac93c2
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  • Publish Date: 2022-08-30
  • Projection micro stereolithography (PμSL) has emerged as a powerful three-dimensional (3D) printing technique for manufacturing polymer structures with micron-scale high resolution at high printing speed, which enables the production of customized 3D microlattices with feature sizes down to several microns. However, the mechanical properties of as-printed polymers were not systemically studied at the relevant length scales, especially when the feature sizes step into micron/sub-micron level, limiting its reliable performance prediction in micro/nanolattice and other metamaterial applications. In this work, we demonstrate that PμSL-printed microfibers could become stronger and significantly more ductile with reduced size ranging from 20 μm to 60 μm, showing an obvious size-dependent mechanical behavior, in which the size decreases to 20 μm with a fracture strain up to ~100% and fracture strength up to ~100 MPa. Such size effect enables the tailoring of the material strength and stiffness of PμSL-printed microlattices over a broad range, allowing to fabricate the microlattice metamaterials with desired/tunable mechanical properties for various structural and functional applications.

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Tailoring mechanical properties of PμSL 3D-printed structures via size effect

doi: 10.1088/2631-7990/ac93c2
  • 1 Department of Mechanical Engineering, City University of Hong Kong, Kowloon, Hong Kong SAR 999077, People's Republic of China;
  • 2 Nano-Manufacturing Laboratory(NML), City University of Hong Kong Shenzhen Research Institute, Shenzhen 518057, People's Republic of China;
  • 3 Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, People's Republic of China;
  • 4 Hubei Key Laboratory of Theory and Application of Advanced Materials Mechanics, Wuhan University of Technology, Wuhan 430070, People's Republic of China;
  • 5 School of Mechano-Electronic Engineering, Xidian University, Xi'an 710071, People's Republic of China;
  • 6 State Key Laboratory of Materials Processing and Die&Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, People's Republic of China;
  • 7 School of Mechanics and Safety Engineering, Zhengzhou University, Zhengzhou 450001, People's Republic of China

Abstract: 

Projection micro stereolithography (PμSL) has emerged as a powerful three-dimensional (3D) printing technique for manufacturing polymer structures with micron-scale high resolution at high printing speed, which enables the production of customized 3D microlattices with feature sizes down to several microns. However, the mechanical properties of as-printed polymers were not systemically studied at the relevant length scales, especially when the feature sizes step into micron/sub-micron level, limiting its reliable performance prediction in micro/nanolattice and other metamaterial applications. In this work, we demonstrate that PμSL-printed microfibers could become stronger and significantly more ductile with reduced size ranging from 20 μm to 60 μm, showing an obvious size-dependent mechanical behavior, in which the size decreases to 20 μm with a fracture strain up to ~100% and fracture strength up to ~100 MPa. Such size effect enables the tailoring of the material strength and stiffness of PμSL-printed microlattices over a broad range, allowing to fabricate the microlattice metamaterials with desired/tunable mechanical properties for various structural and functional applications.

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